1. What is the transfer-line manufacturing system? What are itsadvantages? What are its disadvantages? (10 pts)2. What is the flexible manufacturing? What are its advantages? Whatare its...

1.
In a transfer line production system, resources move sequentially from one workspace to another. The weakest stage determines how effective it is. A highly automated transfer line is frequently utilised for high-volume production. There is typically no requirement for buffer storage between machines as the processing speeds of each unit are matched. If reserve capacity is present, it would be due to potential equipment failures.
Both the individual processing phases' specifications and how the stages are connected are part of the design of a transfer line. It is quite simple to plan a transfer line's facilities. The manufacturing machinery is set up in accordance with the processing order. Different forms of material handling equipment, such as vertical storage systems or spiral-type conveyors, must be chosen and provide buffer storage rooms among machinery. A transfer line is a synchronized manufacturer made up of a number of workstations connected in series and
ought together into a single unit by a shared transfe
ing mechanism and control system. Every station serves as a pit stop where work on the work items is done (milling, inspections, etc.). The essential characteristic of transfer lines is that the machines are linked together by conveyor, and the whole conveyor system moves the devices simultaneously 1 slot at a time. The maximum unit processing time across all stations, known as the cycle time, determines the transfer points in time. Filling and packing lines in the pharmaceutical and food sectors, as well as assembly lines in several other industries, are typical examples of these systems. When every machine is in operation and generating a single unit every cycle, transfer lines behave like a single device. They do, however, encounter
eakdowns much like any other production line. Different line designs could be required as a result of various production processes. Additionally, different production environments may have different protocols for what to do when a problem happens.
Advantages
· Simple management: little work-in-progress and no concu
ent processing of many goods
· low demand for labou
· less room is required (compare with job shop)
· Less production fluctuation because to the lack of other technical cycles and improved quality control (less WIP and easier to automate)
· system saturation is high, and production mix variability is low.
· quick lead time
· Production in large quantities is feasible.
· Each station's job alignment is streamlined and automated.
Disadvantages
· Extremely expensive equipment.
· Rigidity in the quantity of goods produced.
· Layout rigidity Significant variation in production rates in the event of line equipment failure.
· Typically, changing a product requires scrapping the machine or expensive rea
anging, which tends to freeze the design.
· When one machine
eaks down, the entire line must be stopped, which results in enormous loss because other perfectly functional equipment in the line cannot be used.
2
A flexible manufacturing system is one that can produce a wide range of various product kinds. Processing, material handling, and computer control equipment are all components of a flexible production system. The system's general functioning is managed by the computer control equipment, which is utilised to track parts. Today's flexible manufacturing systems provide two different forms of flexibility while still working to enhance the production process. The degree to which a system may be altered to produce new product kinds is refe
ed to as machine flexibility. It also explains how a system might modify the way certain operations are performed on a particular portion. Routing flexibility is under the second type. This is a system's capacity to employ several machines to ca
y out the same tasks on a single component.Additionally, it describes how well a systems can adjust to changes in quantity, capacity, or capability.
Advantages of flexible manufacturing
Flexible manufacturing solutions could initially cost your business a lot of money to add. They will, nevertheless, assist you in future financial savings. Because of their flexibility to adapt to changes, they save operating costs by reducing the likelihood of producing faulty goods and wasting time and resources. Additionally, they save businesses money on labour expenses because they run with fewer employees than conventional production methods.
The ability...