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MECH3035 Design Project spring 2020 Objective: To apply the methods of analysis of mechanics, machine design and strength of...

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MECH3035 Design Project spring 2020

Objective: To apply the methods of analysis of mechanics, machine design and strength of materials to a proposed case study.

Case study: Analysis of the mechanical elements of a mechanical ventilator using a bag valve mask (BVM).

What is required: For the given step file determine the dimensions of the links and the size of the bolts and pivots for a SF of 2 and an infinite fatigue life. In your report you need to show all work and calculations. I am looking for a minimum size of the elements so that the safety factor is between 2 and 10 if possible. I have arbitrarily set the dimension for the elements at around 10 mm for the thickness and 6 mm for the screws and pivots. The positions of the elements should remain set as given in the step file, you are to determine the correct sizes for thickness (this will be dependent on the pitch of the thread) and width of the links. For assembly the components that are screwed together will need at least three threads, which will limit your minimum thickness. Also, if using shoulder bolts then there is a minimum length of thread on commercial shoulder bolts which could be reduced if needed.

Material is your choice just be able to justify. Assume the rocker arms will have a load of about 35 N max. Assume the motor should be able to deliver enough torque to drive the mechanism.

I have provided videos for the source of the idea and put it into a cad file. I changed the notched link to a curved beam.

These are examples of the mechanism we are supposed to analyse and report on. We are looking at the linkages attached to the motor that's moving the entire system.

https://www.youtube.com/watch?v=evWKC7D35AE

https://www.youtube.com/watch?v=6Tm7sM6j3g8

https://www.youtube.com/watch?v=Qs5tV5t8H_Q

https://www.youtube.com/watch?v=SOVQIx0On30


If you could write this in a case study format, that would be great! And example of a case study format is attached:

Answered Same Day May 05, 2021

Solution

Pratik answered on May 12 2021
141 Votes
Analysis of the mechanical elements of a mechanical ventilator using a bag valve mask
The mechanical ventilator is used to compress the Bag Valve Mask in a periodic manner. The setup is quite simple and consists of 7 links connected by bolts. The motor provides torque to the first link and thus the motion translates to the oscillation of the two rocker arms. The bag valve mask is placed between the two rocker arms. Here is a picture of the setup-
The rocker arms will have a maximum load of about 35N. This means that each arm will have a load of about 17.5N. This is a very normal load condition which can be easily sustained by mild steel as it has a yield strength of about 250N/mm². Mild steel is also ductile enough and can sustain varying loads. Thus, mild steel is the material of choice for this purpose. Mild steel requires a factor of safety of 1.5-2. So, taking the factor of safety=2, we will be able to fulfil our requirements.
Factor of Safety (FOS) = 2
Some of the requirements are-
1. The components that are screwed together will need at least three threads.
2. The...
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